BLUE EXOTIC TECHNOLOGIES
Industrial IoT · Smart Grid
Utility-Grade Industrial IoT

Transformer Smart Grid Protector TSGP-1

A next-generation Industrial IoT device for real-time transformer monitoring, automated fault detection, and remote breaker control — protecting power infrastructure for utilities worldwide, round the clock.

🌐 Deployed across LV, MV, HV & EHV transformer networks
ISO 9001ISO 14001BIS CertifiedMQTT over TLS 1.2
TSGP-1 · LIVE
Normal
Voltage 132.4 kV
Current 418 A
Oil Temp 68 °C
Signal 4G LTE
Battery 98 %
Breaker Closed / Healthy
Live MQTT stream · AWS IoT Core Blue Exotic Technologies
10
Fault Types Detected
1 MW
Transformer Capacity
24/7
Real-Time Monitoring
IP65
Weatherproof Enclosure
The Problem

Power grids lose millions to unmonitored transformers

Across power distribution networks worldwide, transformers fail silently — causing outages, equipment damage, and revenue loss. Traditional monitoring is manual, slow, and unreliable.

Undetected Overvoltage & Overcurrent

Voltage and current anomalies go undetected for hours, causing insulation breakdown and transformer failure.

Oil Overtemperature Damage

Transformer oil temperature exceeds safe thresholds with no automated shutdown, leading to irreversible damage.

Delayed Fault Response

Field crews must physically visit sites to detect faults, causing response delays of hours or even days in remote areas.

No Historical Data for Planning

Without logged data, operators cannot identify failure patterns, plan maintenance, or optimise grid performance.

The TSGP-1 Solution

Instant detection. Instant action. Zero manual intervention.

TSGP-1 mounts directly on your transformer, continuously monitors all critical parameters, and automatically trips the breaker when a fault is detected — then sends real-time alerts to engineers and field crews via SMS and email.

All data streams securely to the cloud, giving grid operations centres a live dashboard of every transformer in their network — with full historical logs for predictive maintenance.

Core Capabilities

Everything your grid needs to stay protected

Real-Time Monitoring

Continuously measures voltage, current, oil temperature, ambient temperature, and humidity at every transformer — streaming live data to the cloud via 4G LTE.

Automated Breaker Trip & Restore

When a fault is detected, TSGP-1 automatically trips the breaker to isolate the transformer. Once the fault clears, remote restore is available from the dashboard.

Instant Fault Alerts

SMS and email alerts are dispatched immediately to Admin and Operator roles upon any fault detection — with fault code, timestamp, GPS location, and sensor readings.

Secure Cloud Backend

Built on AWS IoT Core, Lambda, and DynamoDB — enterprise-grade cloud infrastructure with secure MQTT communication and long-term data retention.

GPS Asset Tracking

Every device reports its GPS coordinates, enabling operators to map their entire transformer network and dispatch crews to exact fault locations instantly.

Battery Backup

An onboard rechargeable battery ensures continuous operation and fault reporting even during power outages — so you're never left in the dark when it matters most.

Mobile App

A dedicated mobile app gives field engineers and operators real-time alerts, remote restore control, live readings, and a device GPS map — all from their smartphones.

Hardware Protection Chain

Surge clamps, TVS diodes, fast-blow fuses, and snubber capacitors protect the device from voltage surges, lightning strikes, and ESD events.

OTA Firmware Updates

Firmware can be updated remotely over-the-air via the cloud, ensuring deployed devices always run the latest features and security patches.

Fault Detection

10 fault types. Detected in seconds.

TSGP-1 identifies and codes every fault type instantly, giving operations teams actionable intelligence rather than just an alarm.

F01
Overvoltage
F02
Undervoltage
F03
Overload
F04
Short Circuit
F05
Phase Imbalance
F06
Oil Overtemperature
F07
Vibration / Tamper
F08
Unexpected Trip
F09
Power Failure
F10
Communication Loss
System Architecture

From transformer to cloud dashboard

A complete end-to-end IoT stack — from field sensors to enterprise cloud to mobile app — engineered for modern power grids worldwide.

Transformer

LV · MV · HV · EHV

Sensors

TSGP-1 Device

32-bit MCU + 4G LTE
Embedded Firmware

MQTT / 4G LTE

Cloud Platform

AWS IoT · Lambda
Database · Auth

REST API

Web Dashboard

Admin & Operator
Live Grid View

Notifications

Mobile App

Field Engineers
Operator & Admin

Technical Specifications

Built for industrial-grade field deployment

Hardware

Controller32-bit ARM Cortex-M MCU
Connectivity Module4G LTE + GNSS (global bands)
Power SupplyWide-input industrial regulator
Backup BatteryRechargeable Li-ion + smart charger
PCB4-layer industrial-grade
EnclosureIP65 polycarbonate, pole/wall-mount

Connectivity & Cloud

ProtocolMQTT over TLS 1.2
Network4G LTE — global frequency bands
CloudAWS IoT Core
Data StoreCloud database, long-term logs
AuthenticationRole-based (Admin / Operator)
OTA UpdateSupported (remote firmware)

Monitoring Parameters

Voltage ClassLV · MV · HV · EHV (via PT)
Transformer CapacityUp to 1 MW (via CT)
Current RangeUp to 5000 A via CT
Grid Frequency50 / 60 Hz
Oil Temperature−20 °C to +150 °C
Ambient Temp−40 °C to +85 °C
GPS Accuracy< 5 m CEP

Protection & Safety

Surge ProtectionMOV + TVS Diodes
Fuse ProtectionFast-Blow Fuse per Rail
ESD ProtectionTVS on All I/O Lines
LightningGas Discharge Tube
IsolationOptocoupler on Breaker Lines
Restore LockBlocked if Fuse Blown (F11)
On the Roadmap

Upcoming products & projects

Beyond TSGP-1, Blue Exotic Technologies is building the next generation of IoT systems for energy, mobility, and transport infrastructure.

In Development

LineMate

An IoT grid-monitoring system using non-invasive clip-on current sensors and LoRa communication to detect power-line faults, wire cuts, and grid failures in real time across 11 kV and 33 kV transmission lines.

R&D

Vehicle Satellite Connectivity

Satellite-based networking that keeps vehicles and remote assets connected beyond cellular coverage — for fleet telematics, tracking, and field operations anywhere on the map.

Planned

Rail IoT — Coaches & Signaling

IoT monitoring for train coaches and railway signaling — onboard telemetry, asset-health tracking, and intelligence for safer, smarter rail operations.

Get in Touch

Ready to protect your transformer network?

Whether you're a power utility, grid operator, or EPC contractor — we'd be glad to show you TSGP-1 in action. Request a pilot, demo, or technical datasheet today.

Blue Exotic Technologies Private Limited
ISO 9001 · ISO 14001 · BIS Certified · Engineered & Made in India